Recyclable waste baling machine
Waste is a matter of utmost global importance and intensifying its recycling implies efforts that can bring major benefits for the environment. In the case of packaging or production waste, the recycling process can also generate significant savings and improved work processes for companies.
- Aluminium foil and bags
- Plastic strapping
- Foil strips and bags
- PP/PE fibres and films
- Packaging foam
- Nonwovens materials
- Big Bags
- Insulating materials
- Textile wadding
- Cardboard boxes (solid and corrugated board)
- Plastic sacks, bags and films
- Big Bags
- Insulating materials
- Nonwovens materials
- Textile wadding
Mobile recyclable waste baling machines
The separation and disposal of recycling waste is faster and much more efficient when it is made at the place of occurance. Mobile compact balers are specifically designed to serve this purpose and to provide a high operating convenience and a flexible use.
They are equipped with fixed and swivelling wheels which allows them to be placed wherever waste appears in the workspace, without using additional equipment for moving them internally.
The small but sturdy construction enables these waste balers to be placed in narrow spaces or even in those where customers are present, a feature which makes them suitable for retail trade and for small and medium-sized companies. Depending on the pressed material, they provide a compaction capacity of around 300 kg of recyclable waste per hour, with an average of 10 bales per hour (each bale reaching a maximum 400 mm diameter and a standard 600 mm length).
As the material is placed manually on the feeding table, it is collected into a filling tunnel, automatically pulled inside the machine and compacted by special conveyor belts. The material feeding can be interrupted at any time and upon needs, without affecting the already compacted waste which remains pressed in the formed bale and is thus prevented from re-expanding.
After reaching the intended diameter (adjustable at some of the models), the binding is initiated manually by introducing the end of the stretch foil into the feed opening. The bale is then automatically wrapped into the foil and evacuated through an electrically operated bale ejection flap. Once the binding process has been completed, the stretch film is separated by a cutting device. During the compacting process, the filling level is continuously displayed via a luminous scale and the diameter limit is announced by acoustic and optical signals.
Depending on the machine model, the binding and ejection of the bale can take place in a semi-automatically or fully automatically way. Further options – such as adjustable operating time and automatic shutdown for overload protection – increase the efficiency and safety level of these mobile waste compactors.
Mobile balers can compact a wide variety of packaging materials that are recorded by type, such as:
|Reference||Title||Dimensions (mm)||Weight (kg)||Feeding table height (mm)||Feeding table width (mm)||Bale diameter (mm)||Bale length (mm)||Bale weight (kg)||Baling capacity (kg/h)||Strapping material|
|MRD 01||Mobile waste baling machine MRD 01||1490 x 900 x 1750||540||1080||600||max. 400||600||max. 30||300||stretch foil de 23 μm||View product|
|MRV 05||Mobile waste baling machine MRV 05||1610 x 940 x 1800||675 kg||1060 mm||600 mm||max. 400||600||max. 30||300||stretch foil de 23 μm||View product|
Stationary recyclable waste baling machines
The manufacturing and sales processes of many industrial and commercial sectors generate material waste that must be continuously disposed of to ensure a clean work environment and a smooth logistic flow. Our stationary channel balers allow the separate processing and compacting of a wide variety of materials as they accumulate. These are particularly recommended in production and sales points where high volumes of waste must be permanently collected and removed from the dedicated area.
Horizontal stationary waste baling machines offer a large compacting capacity and a high degree of automation. In spite the broader dimensions and robust appearance, they can be integrated in almost any industrial flow due to the compact and modular design. As they require a low labour input and ease of function, they considerably reduce the operators efforts and increase their productivity. Thanks to the emergency, protection and overload shutdown devices, the operations can safely and flexibly take place in any work environment.
The range comprises highly efficient channel balers with a pressing capacity of up to 3 tones of waste per hour. They transform bulk waste, including volumenous cardboard boxes, into stackable bales. As a result, the occupied space in storage and transport is much more reduced and so are the expenses related with waste disposal.
The available models refer to continuously feedable baling presses provided with a an advanced modular degree in terms of constructing the feeding devices. Depending on the application, the material feeding can be done either manually, automatically or combined. In case of the automatic feeding, main frame is completed by conveyor belts, air technology, lifting or tilting devices which can all be adapted to the available space, the work conditions and different material sizes.
In case of the MBD 02 model, the material is compressed by a press piston, then tied up and evacuated under the form of bales with a length that ranges between 600 and 1200 mm. Industrial waste balers MBD 03, which stands out by the high throughput for large format waste materials, uses a hydraulically operated press piston to compact the intended waste. The machine produces bales with a length of 800 – 1500 mm, variably adjustable.
Stationary waste baling machine can compact a wide variety of packaging materials that are recorded by type, such as:
|Reference||Title||Dimensions (mm)||Feeding table height (mm)||Feeding table width (mm)||Bale length (mm)||Bale diameter (mm)||Bale weight (kg)||Baling capacity (kg/h)||Weight (kg)||Strapping material|
|MBD 02||Stationary waste baling machine MBD 02||4000 x 2100 x 2000||900||800 - 1000||600 - 1200||N.A.||40 - 60||up to 2 t/h||1950||N.A||View product|
|MBD 03||Stationary waste baling machine MBD 03||5035 x 1400 x 2600||1200||800||N.A.||N.A.||150-365||3 t/h||3650||wire with diameter of 2,5-2,8 mm, greased, in coils of approx. 40 kg||View product|
But the process of managing and disposing of recyclable packaging or production waste is often organized in a conventional manner, with one or more containers placed outside the workspace. This involves expenditures with renting or purchasing the container as well as for collecting the waste. In addition, there are significant costs with internal handling as the staff uses a lot of time, space and resources to manage the resulted waste from each daily activity.
The compensations, received from the recycling companies for the bulk waste, is most of the times insignificant in relation to the incurred efforts. Thus, the representatives of the companies may lose their interest and motivation to invest in a responsible way of managing their waste, despite the obligations we all have to use the resources with maximum economy and to capitalize on them in the best possible way.
We propose you an individual concept for recyclable waste management and disposal, based on the analysis of materials, their volume, the requirements of the available space and the workflow. Our concept refers to industrial baling machines, destinated both for large production waste and for packaging waste. They are designed to compress and bind single-flow materials into uniform bales, making them easy to be handled, stored and transported.
Our waste compaction equipment generates cost savings by significantly reducing storage and transportation space as well as by enabling faster and safer waste handling. Compacting operations increase the revenues from recycling, enhance the independence in regard to the collecting companies and facilitate the sales of waste. At the same time, they increase the productivity of the operators by reducing their efforts and by relieving the permanent struggle to maintein order, cleanliness and free areas in the work space.
Applications and sustainability
Industrial waste compactors are suitable for every company that strives to implement an intelligent material management solution and all models can be integrated into any production and disposal process. They are highly recommended for large distribution and logistics centers as well as for sales points but also in food and beverage industries, paper processing, furniture production, automotive and many other fields.
Despite the high degree of automation, the recycling balers have a low power consumption and require a facile maintenance and service work. User-friendly operation enables the personnel to gain more flexibility and to improve the waste handling by fast and easy internal compacting procedures whenever required. These baling machines meet the highest safety and health requirements and prove themselves durable even in permanent use. They promote a more hygienic work environment and a more conscious waste approach.
One of the main ecological benefits of the balers for waste management is the preservation of natural resources. By encouraging selective recycling, the consumption of new materials is thus reduced and the reintroduction of used and compressed materials – often valuable – into the economic circuit is therefor encouraged. At the same time, the impact on the environment can be lowered due to the decrease of the waste amount that would otherwise be released in nature. In addition, the compacted waste takes up less volume in the truck, thus reducing the required amount of fuel and, consequently, decreasing carbon emissions.